Process:
HNO3-H2SO4 nitrification(Homogeneous);
HNO3-H2SO4 nitrification(Heterogeneous);
Thin nitric acid nitration;HNO3-HAc nitration;
Equipments:
Microchannel Reactor;Tubular Reactor;
Microchannel+Tubular;CSTRsCSTRs + PFR
Advantage:
Process safety of nitrification reaction;
Post-treatment;Waste acid recovery prcess package
Process:
Air/O2 oxidation;H2O2 oxidation ;O3 oxidation;
HNO3 oxidation;Tempo oxidation;Swan oxidation;
Column Reactor;Tubular reactor;Trickle bed;
Advantages:
Heat and mass transfer enhancement of heterogeneous system in tubular reactor;
Countermeasures for product precipitation after oxidation;
Research and development of supported oxidation catalysts;
Safety control strategy of air oxidation Column;
Continuous air oxidation & overall design of continuous distillation;
Process/Equipments:
Reactor/Column Reactor- internal light(CSTRs);
Tubular Reactor- External light(PFR);
LOOP Reactor- External light;Microchannel- Laternal light;
Advantages:
Mechanism of various photo reactions;
Selection and design of various photoreactors Design and manufacture of various mercury lamps, LED lamps and cooling systems;
Spectrum test, transmittance test;Configuration of various filter fluids; Scale-up from lab-size to industrial-size;
Prcoess/Equipment:
Microchannel;
Tubular Reactor;
Advantage:
After the diazonium salt is prepared, it is continuously hydrolyzed to phenol hydroxyl;
Two steps in a row;The hydrolysis yield increased;
Equipments:
Gas-Liquild Ejector;Reactor;
Trickle Bed(Gas liquid solid three phase);
Fixed Bed(Gas-Solid);
High pressure CSTRs;
Advantage:
Continuous filtration and discharge system of catalyst;
Online continuous filtration batch or continuous production;
Process suitable for H2 / NH3 / CO2;
Disadvantages of traditional esterification process:
Endothermic reaction;Equilibrium reaction;Long time;
Alcohol needs to be excessive;Continuous dehydration is required;
Sulfuric acid catalyst requires alkaline washing of the organic phase;
Reactive Distillation Process:
Column type continuous dehydration;
The reaction heat is used as the heating of the distillation Column;
Fixed Bed Process:
Solid acid as fixed bed;
Alcohol (excess) gas enters from the bottom; Azeotropic with water from the top;
Acid enters from the top of the bed;Continuous ester discharge from Column kettle;
Advantage 1:
Using solid acid catalyst, designed as a fixed bed;
Does not use a large amount of AlCl3;
Advantage 2:
Using ionic liquid catalyst;
Does not use a large amount of AlCl3;
Advantage:
Continuous synthesis of Grignard reagent;
Magnesium chips are added and reacted continuously;
Avoid causing problems;
Using Grignard reagent continuously;Grignard reagents without transfer and storage;
Advantage:
Using microchannel reactor or tubular reactor;Continuous process;
"Butyl lithium hydrogen extraction" and "coupling" were carried out in two steps;
Increase the reaction temperature and avoid the use of liquid nitrogen;
Regular automatic cleaning;
Safe and reliable, with minimal liquid holdup;
Advantage:
Using preferred catalyst;
Fixed bed process;
Reduction-amination completed at one time;
High efficiency;
SO42- /MxOy solid Acid:
Non corrosive equipment;Stable to water;
The preparation is simple;Easy to separate from the product;
Application of solid acid:
Esterification reaction;Transesterification reaction;
Friedel-Crafts reaction;Catalytic nitrification;
Alkane isomerization;
Advantage:
Tasteless,nonflammable,extremely low steam pressure;
Can be used in high vacuum system;
Good solubility for both organic and inorganic substances, and can make the reaction proceed under homogeneous conditions;
Wide operating temperature range (- 40 ~ 300 );
Good thermal stability and chemical stability; Easy to separate from other substances;
Application:
Hydrogenation reaction;Friedel-Crafts reaction;
Diels alder reaction;Asymmetric catalysis;
Electrochemical research Acid gas capture and separation;
Two basic processes of extraction:
Extraction;(solubility,mass transfer coefficient)
Separation;(density difference,flow)
RDC Rotary extraction Column Design:
RDC Rotary extraction Column Design;
Centrifugal extractor Design;
Continuous Concentration:
Continuous Concentration;
Advantages:
Stable product quality;
Low energy consumption;
Large production capacity;
Advantages:
The main crystal particle size stablable
Good particle size distribution;
Small amount of mother liquor;
High production capacity;
Low operation cost;
Process easy to control;