One of the development trends in the chemical industry is that the safe, clean, efficient, energy saving and sustainable, and continuous flow manufacturing is gaining rapid momentum as an innovative technology in the pharmaceutical and fine chemical industries. Key benefits of continuous flow include faster, safer reactions, which can result in a more environmentally friendly, smaller footprint, higher product quality and, crucially, the ability to perform chemical reactions that are difficult or impossible to perform in batch mode.

Flow Chemistry multi-purpose pilot plant (Jiangxi site pilot plant,2500 square meters)

• Continuous CSTR reactors
• Industrial microchannel reactor
• Various tubular reactors
• Multifunctional feed metering system
• Various light reaction pilot devices
• Continuous air oxidation column
• Continuous Grignard reactors
• Continuous extraction column
• Multistage extraction centrifuge combination
• Thin film evaporation
• Molecular distillation
• Continuous rectification

One of the development trends in the chemical industry is that the safe, clean, efficient, energy saving and sustainable, and continuous flow manufacturing is gaining rapid momentum as an innovative technology in the pharmaceutical and fine chemical industries. Key benefits of continuous flow include faster, safer reactions, which can result in a more environmentally friendly, smaller footprint, higher product quality and, crucially, the ability to perform chemical reactions that are difficult or impossible to perform in batch mode.

Process and equipment combinations

One of the development trends in the chemical industry is that the safe, clean, efficient, energy saving and sustainable, and continuous flow manufacturing is gaining rapid momentum as an innovative technology in the pharmaceutical and fine chemical industries. Key benefits of continuous flow include faster, safer reactions, which can result in a more environmentally friendly, smaller footprint, higher product quality and, crucially, the ability to perform chemical reactions that are difficult or impossible to perform in batch mode.

Combined application of continuous reactors

One of the development trends in the chemical industry is that the safe, clean, efficient, energy saving and sustainable, and continuous flow manufacturing is gaining rapid momentum as an innovative technology in the pharmaceutical and fine chemical industries. Key benefits of continuous flow include faster, safer reactions, which can result in a more environmentally friendly, smaller footprint, higher product quality and, crucially, the ability to perform chemical reactions that are difficult or impossible to perform in batch mode.

Using Dynochem software

• Import RC-1 calorimetric data;
• Import data of tubular reactor;
• Establish reaction kinetics model;
• Simulate the reaction under other continuous combination schemes;
• Measurement of mass and heat transfer;
• Crystallographic simulation;
• Gas liquid equilibrium calculation;

One of the development trends in the chemical industry is that the safe, clean, efficient, energy saving and sustainable, and continuous flow manufacturing is gaining rapid momentum as an innovative technology in the pharmaceutical and fine chemical industries. Key benefits of continuous flow include faster, safer reactions, which can result in a more environmentally friendly, smaller footprint, higher product quality and, crucially, the ability to perform chemical reactions that are difficult or impossible to perform in batch mode.

Using Aspen ChemCAD

• A large number of physical property data;
• Gas liquid / liquid liquid equilibrium data;
• CSTR-PFR reactor calculation;
• Heat exchanger calculation;
• Calculation of continuous distillation column;
• Heat balance accounting;

One of the development trends in the chemical industry is that the safe, clean, efficient, energy saving and sustainable, and continuous flow manufacturing is gaining rapid momentum as an innovative technology in the pharmaceutical and fine chemical industries. Key benefits of continuous flow include faster, safer reactions, which can result in a more environmentally friendly, smaller footprint, higher product quality and, crucially, the ability to perform chemical reactions that are difficult or impossible to perform in batch mode.

Safety risk

• Calculation of various out of control models;
• Disposal plan for damaged instruments and equipment;
• Deviation disposal plan;
• HAZOP analysis;
• LOPA check calculation;
• SIL grading;